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30V50Ah DC Power System

30V50Ah DC Power System

The composition of the DC power system

png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-previewRectifier module
png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-previewBattery system
png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-previewComprehensive detection unit
png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-previewCentralized monitoring module
png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-previewOther components

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The work principle of the DC system

AC-to-DC Power Conversion

In normal operating mode, the AC power distribution unit channels grid electricity to the high-frequency rectification modules. These modules efficiently convert the alternating current into direct current, simultaneously charging the battery system and supplying stable DC power to the connected load through the DC distribution network. This seamless AC-to-DC conversion ensures uninterrupted operation, making the system well-suited for mission-critical applications requiring a reliable and consistent power supply.

AC power loss working state:

In the event of an AC grid outage, the system seamlessly transitions to battery backup mode. As the rectifier modules cease operation, the battery pack immediately takes over powering the connected DC loads without interruption. A monitoring module tracks the battery's discharge voltage and current in real-time, triggering alarms when the set end-of-discharge threshold is reached. Simultaneously, the module processes and displays data from the power distribution monitoring circuits, providing comprehensive status updates during the grid failure.

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Battery System

Battery Cell

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Battery cell data sheet

No. Item Parameters
1 Nominal voltage 3.2V
2 Nominal capacity 50Ah
3 Rated working current 25A(0.5C)
4 Max. charging voltage 3.65V
5 Min. discharge voltage 2.0V
6 Max Pulse charge current 2C ≤10s
7 Max Pulse discharge current 3C ≤10s
8 AC internal resistance ≤1.0mΩ (AC Impedance, 1000 Hz)
9 Self-discharge ≤3%
10 Weight 1.12±0.05kg
11 Dimensions 148.2*135*27mm

Battery Pack

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Battery pack data sheet

No. Item Parameters
1 Battery type Lithium iron phosphate(LiFePO4)
2 Nominal voltage 32V
3 Rated capacity 50Ah @0.3C3A,25℃
4 Operating current 25Amps
5 Peak current 50Amps
6 Operating voltage DC 25~36.5V
7 Charge current 25Amps
8 Assembly 10S1P
9 Boxmaterial Steel plate
10 Dimensions 290(L)*150(W)*150(H)mm
11 Weight About 14 kg
12 Operating temperature - 20 ℃to 60 ℃
13 Chargetemperature 0 ℃to 45 ℃
14 Storage temperature - 10 ℃to 45 ℃

BMS Electrical Parameters

Technology Name Common parameters
Charge and discharge withstand voltage 100V
communication method Bluetooth, RS485 , Serial port , CAN GPS
Number of battery strings 9-15 skewers
Cell Type Ternary lithium battery, lithium iron phosphate, lithium titanate
Temperature number 3​
Balance current 120mA
voltage range 0.5V – 5V
Voltage accuracy 0.5 % ( 0 ℃ - 80 ℃ ) , 0.8 % ( -40 ℃ - 0 ℃ )​​​​​​
temperature range -40 ℃ - 80 ℃
Current range -100A – 100A ( determined by the model of the same series product)
Current accuracy 2% (-100A – 100A)
CAN communication Support CANOPEN , CAN customization
RS485 Isolation, modbus protocol
Manual wake-up support
Charging wake-up support
Bluetooth Support Android APP , Apple mobile phone APP
Low battery indicator Low battery alarm IO output
SOC Accuracy <5%
B- Drop protection not support
Operating power consumption 20mA
Standby power consumption 2mA
Storage and transportation power consumption 40uA
Event Storage 120 loop event records
Status Indicator 2 LED status lights
Battery indicator Support 5 -grid power display, 4 -grid power display and LCD digital display
storage temperature -20 ℃ - 60 ℃
0V charging Does not support 0V charging
Hibernation Description BMSAutomatic standby conditions :The automatic sleep function is set to on. When the battery is not charged or discharged, there is no communication, no Bluetooth link, and no balancing.
30 S (time can be adjusted by the host computer ), thenBMS Enter standby mode.the BMS automatically enters standby mode, the charge and discharge ports remain in the closed state (powered ) .

 

How to connect the BMS

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30V DC Power Rectifier-Technical parameters

Input characteristics

Input voltage range 120 ~ 370VDC
Frequency range 47 ~ 63Hz
Alternating current 3.6A/230VAC
Inrush current 70A/230VAC
Efficiency 89%
Power factor PF>0.93/230VAC (full load)
Leakage Current <1.2mA / 240VAC

 

Output characteristics

Power Rectifier function:1. DC OK signal PSU on: 3.3 ~ 5.6V; PSU off: 0 ~ 1V2. Fan control When the load is 35±15% or RTH2≧50℃, the fan turns on

Output voltage range 28.8 ~ 39.6V
Regulation ±1.0%
Ripple & Noise (Max.) 200mVp-p
Voltage Tolerance Limit ±5%
Start-up, rise time 1,800 ms, 50ms / 230VAC(Full load)
Rated current 17.5A
Max transient current >32A
Charging Hours after battery total discharged <3Hours
DC Voltage 36V
Rated Power 630W
Proposed Standing load <360W

Power Rectifier Protect function:

1. Overload protection 105%~135% of rated output power Protection mode: constant current limit, automatically recovers after abnormal load conditions are removed
2. Overvoltage protection 41.4~48.6V Protection mode: shut down output, normal output can be restored after power is restarted
3. Overtemperature protection shuts down output, and automatically recovers after temperature drops

Power Rectifier Working Graph

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Ambient temperature (℃)

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Input voltage(V)60Hz

Monitoring System

Introduction

The Cyclone series features a human-machine interface powered by an integrated touch screen and detection unit, forming a comprehensive power supply monitoring system. Leveraging the UM series monitors, the core of our proprietary technology, these solutions cater to DC systems up to 1000Ah, managing charge-discharge operations and delivering robust monitoring capabilities. Cyclone monitors seamlessly integrate with various charging modules from our portfolio, enabling the deployment of power supply systems across diverse voltage levels.

Equipped with reliable communication capabilities, Cyclone monitors excel in unattended and automated operation environments, providing remote oversight and control for mission-critical applications.

Basic configuration:

png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-previewHuman-machine interface: TPC 70 22 ( 7- inch high-brightness TFT LCD display)

png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-previewController: TY-UM 1 unit

png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-preview7-inch TFT LCD display

png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-previewCurrent sensor: 2

png-clipart-check-mark-graphy-tick-others-angle-plant-stem-removebg-previewSmall power supply: 1 set

Display Interface Details

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DC Panel Cabinet

The dimensions of DC power supply system cabinet are 700(H)*500(W)*220(D)mm .

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Electrical Schematic for DC system

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